Initially non polished or
"honed" marble, granite, and limestone were used for
flooring because they were an inexpensive building material
that was highly durable and easy to maintain. This unpolished
finish only required sweeping and mopping to keep it clean.
As styles changed and
manufacturing methods improved more beautiful and elegant
flooring was created. Highly polished stone with mirror
like finishes became popular, resulting in an increased
cost in both raw materials and maintenance to keep them that
way. Sweeping and moping could no longer maintain these
finishes. Abrasion from walking on polished floors causes the
shine to go dull and only regular polishing could bring back
and maintain the beauty and elegance of the stone.
To maintain your stone floor
you must be familiar with standard maintenance procedures, and
with the specialized techniques used to polish stone floors,
so you can build a proper maintenance program to suit your
needs and keep your floor in its original condition.
The main types of stone used
today in flooring are marble, granite and limestone.
Granite has little or no
veining and can have solid backgrounds with shiny specks or
flecks of crystals throughout the surface.
Limestone usually ranges
in color from gray to buff and is usually consistent in color
with little or no veining. Limestone sometimes has imbedded
fossils, iron streaks and streaks of calcite as other
identifying features. Limestone floors are soft and scratch
easily. These can be polished by various methods but will
generally not achieve a mirror like shine.
Marble comes in a wide
range of colors usually with veins and variant colors running
through it. It ranges from soft to very hard and will polish
well to a deep mirror like reflection.
Maintenance
The first step in
developing a floor maintenance plan is to determine the
current condition of the stone. Some common problems and
recommended treatments are listed below. A professional marble
restoration company can diagnose all these and other problems
and give you an evaluation of what the present condition is
and what is needed to bring your marble back to its original
finish.
Cracks may be repaired
by filling with a suitable filler material. Very large cracks,
or very small hair line cracks, cannot generally be filled and
the only alternative is replacement.
Stun marks are caused by
sharp impact on the stone surface. The most common cause of
stun marks are ladies high heeled shoes. These marks are
sometimes very deep in the stone. Grinding with diamond
abrasives can remove or improve some, but if not then
replacement of the damaged stone is the only alternative.
Deep scratches can
usually be repaired by resurfacing with medium to coarse grit
diamond abrasives.
Etching is a dull area
on a stone caused by spills of acidic products such as citrus
juice, vinegar, soft drinks, etc. If the etching is very
light it possibly can be repaired by polishing the area with a
polishing powder.. Heavy etching must be repaired by
resurfacing the area with diamond abrasives.
Lippage or uneven tiles
must be ground down or beveled to alleviate the problem. This
is done by grinding with coarse grit diamond or abrasive
stones.
Spalling is a condition
in which piece of stone has broken leaving a chip or hole in
the face of the stone. These can be repaired by filling with a
polyester, epoxy or cement based filler material colored to
match the stone. The affected area must be resurfaced after
filling to level the filler material to the stone surface.
Replacing the stones is another, but more costly, alternative.
Staining, in most cases,
can be remedied by a process known as "poulticing". The
appropriate poultice for the stain is prepared and placed on
the stain and allowed to dry. As it dries it draws the stain
out of the stone. If this method doesn't work, "honing"
(grinding) the surface down to a fresh layer of stone and then
re-polishing may be needed to remove the stain.
Yellowing, in white
marbles, can be cause by iron present in the stone that
oxidizes over time. Unfortunately since the yellowing is from
the nature of the stone the only treatment is replacement.
More commonly yellowing is cause by ground in dirt or wax
coatings that turn yellow. This type of yellowing can be
repaired by stripping off the coating and cleaning the stone
well.
Daily maintenance is very
simple, damp mop daily . The loss of polish on stone
floors is mostly caused by dust, dirt, sand and other fine
particles scratching the surface from foot traffic. Removing
the dust and dirt from the floor will help keep this
scratching to a minimum. The less scratching that occurs, the
less frequently polishing or restoration will be needed. A
good quality cotton mop works best. Do not over wet the floor,
light damp mopping is all that is needed. If grout lines start
to darken scrub well and wet vac out debris.
Make certain that the
cleaner you use has a neutral pH of seven. High alkaline
or mild acidic cleaners can dull or damage the finish,
particularly "no streak" cleaners. Although they may be
neutral pH seven some contain "Chelates" which dissolve or
destroy calcium in the water and eliminate hard water
deposits. Since marble and stone contain a large amount of
calcium these cleaners attack the finish on stone floors.
Hint: You can test whether your cleaner is
neutral by pouring a drop of the concentrated cleaner in an
inconspicuous location and let it sit for 5-10 minutes then
wipe up. If the spot is dull then the cleaner is not neutral
and will etch your floor, but if no change is observed in
the finish it should be fine.
Methods of Polishing
and Restoration
Sanding with diamond
abrasives is the most durable polishing method and is also
the only choice for restoration. This method involves grinding
the floor down with commercial grade diamond abrasive pads.
Successively finer pads are used to bringing out a mirror like
shine.
Polishing powders can
also give very effective results. In this method polishing
powder is applied with a buffing machine to bring out a mirror
like shine. This is a good regular maintenance choice.
Coatings like wax and
urethane are used as quick fixes and are more of a problem
than a solution. These coatings prevent the stone from
"breathing" and may yellow light colored stones, and the
chemicals used for stripping the coatings off can damage the
floor. These finishes are no answer to imperfections in a
stone floor and in the long run may only exacerbate problems.
The best approach is to not use coatings at all.
Which method is best?
The only sure method of
polishing all forms of granite floors is by sanding with
diamond abrasives and/or polishing powders. A chemical
spray and buff method is available for dark colored granite.
Granite is very scratch and acid resistant so the need to
polish is very rare. Daily dust and damp mopping is all that
is needed to maintain the finish.
Marble and Limestone are
very effectively treated by all methods. Diamond abrasives
are the best choice if there are minor imperfections in the
stone that need to be ground out before restoration, and if a
tough durable finish is desired.
No matter which method is
used polishing should be done regularly. Once the finish
goes dull it takes three to four times longer to bring it
back. Your polishing schedule will be determined by how well
the stone is cared for on a daily basis and the level of
traffic on the floor.
For commercial applications,
polishing main traffic areas like lobbies and entrances should
be done frequently while low traffic areas may need to be
polished less frequently.
With heavier traffic levels,
commercial sites will need polishing a weekly or monthly
basis. Residential floors can usually be done on
yearly or twice yearly polishing schedules due to
significantly lower traffic levels.
The best way to decide on a
polishing schedule is to polish the floor and observe how long
it takes for the floor to begin to dull. The floor should
then be polished and a schedule set up to suit that observed
pattern of wear. Over time high traffic areas may become too
worn down to polish to a deep shine. When this happens the
area should be restored with diamond abrasives to bring back
the original clarity and depth.
Impregnators/Sealers
When getting your floor
refinished, having it treated with an impregnator or sealer
would be a good idea. Untreated stone can stain very
easily. Treating these stains can be expensive and sometimes
not even possible. To eliminate or reduce the possibility of
staining it is essential that the stone be properly protected
with a good quality impregnator or sealer (in this guide the
terms are synonymous).
An impregnator is a chemical
that penetrates the stone and helps to repel water, dye, dirt,
and other substances from causing a stain. Since the
impregnator penetrates the stone (rather than coating it like
wax) it allows the stone to "breath". Impregnators do not
offer 100% protection from staining.
If enough of a substance is left long enough it will penetrate
even if the stone has been treated. Particularly oil and
solvent based substances. But generally most liquids will
evaporate before they would penetrate a properly impregnated
stone. To limit the possibility of staining, have your stone
floors treated as well as cleaning up stains quickly.
Impregnation should be reapplied every 5 years or after
refinishing, whichever comes first.
Maintenance of Stone Floors
The most common mistake made by cleaners
of stone floors is not recognizing the chemical
sensitivity of the flooring material they are caring
for.
Marble and
limestone are alkaline-based stones and can be dissolved
by acids in cleaning products and other kitchen sources,
such as lemons, citrus juices, wine, and soft drinks.
These fluids can etch and remove the polish from a
marble floor, if not wiped up quickly. These stones are
soft and vulnerable to scratches and dulling by sand,
grit and soil under common foot traffic, and can absorb
stains.
Without great
additional investment for equipment and supplies, using
a carpet cleaning extractor, either portable or a
truck-mount, the addition of a hard surface cleaning
tool, and a good 1.5 hp 175 rpm weighted floor machine
with the ability to go from 100 lbs to 140 lbs to do
marble polishing and honing, a cleaning operation can,
with adequate training, take on stone floor care.
Identifying the material to be treated is
essential. Test the surface in an inconspicuous area
with a drop of acid. If the stone fizzes or loses its
shine, it is marble or limestone. Observe the stone -
does it have swirls of veining? Does the stone scratch
easily with a pocketknife blade? If so, it is most
likely marble.
Our company has marble-specific cleaning
products that reduce the potential for damage. When used
in combination with mechanical agitation and clear water
rinse with an extractor, they should produce excellent
results. Many general cleaning compounds can etch marble
or leave salts in the stone.
Light scratches and wear patterns in
marble can be removed with a special honing pad and an
application of marble honing compound agitated by
machine producing a matte finish. Most marble without
deep scratches can be "freshened" with marble polishing,
similar to honing. Using the floor machine, a special
polishing pad and polishing compound can bring the floor
to a very natural high polish.
Solvent-based impregnating sealer should
be applied to newly polished marble to reduce potential
staining. Rather than sitting on the surface,
impregnating sealers provide an invisible subsurface
seal, penetrating deep into the stone. The problem with
using topical floor "coating" type sealers with floor
finishes or waxes, acrylic or polyurethane finishes, is
that they do not allow the stone to breathe, can scratch
and peel easily, show scuff marks and require frequent
buffing and reapplication requiring more maintenance
than a natural un-waxed floor.
NOTE: A high-gloss marble floor
can be slippery!
Measurement of Hardness
(MOH) Scale for Stone:
| Diamond |
10 |
| Corundum |
9 |
| Topaz |
8 |
| Quartz (Granite) |
7 |
| Feldspar (Granite) |
6 |
| Apatite |
5 |
| Fluroite |
4 |
| Calcite (most marbles) |
3 |
| Gypsum |
2 |
| Talc |
1 |
The objective of the MOH Scale is to
measure stones’ resistance to hardness. The harder the
stone (the higher the MOH), the more resistant it is to
abrasion and the harder it is to hone or polish.
Remember that exterior sediment that is
tracked into buildings approximately measures from 3 to
7 MOH. Therefore, it is able to scratch and dull most of
the stone surfaces above.
Ceramic Tile and Grout:
Glazed ceramic tile is now commonly used
in living areas - bathrooms, foyers, indoor pools, etc.
Ceramic tile has a glazed hard surface which is thinner
on wall tiles than on floor tiles. This glaze is on the
surface only and can wear off. Glazed ceramic tile is
not acid sensitive.
There is no glaze with porcelain tile
(mainly commercial). The entire body of the tile is
porcelain and won’t wear through. Efflorescence is a
common problem with the porous porcelain tiles. It is
from minerals that wick to the surface and are easily
removed with a Heavy Duty Acidic Cleaner or
simply buffed off.
Dirty Grout is the #1 complaint about
ceramic tile.